ROBERT SCHIFFLER  -  HALL OF FAME

Robert Schiffler, a partner in the family-owned machine manufacturing company, Fecken-Kirfel, developed and introduced foam cutting machines which helped define an industry. 

In the early days, as foam technology was quickly evolving, Robert Schiffler and his engineers were able to meet the challenges that each improvement in foam formulations presented by designing machines for their time.

In the 1950s, the foams were stiff and firm with few cushioning characteristics. Through Fecken-Kirfel’s introduction of the convoluter, this changed. By producing profiles and reducing the surface area, the feel of the foam was softened. Today, convoluted parts are used for a broad range of applications from bedding to sound absorption.

The conventional way to cut sheets out of a bun was with an automatic horizontal stacking machine. It was an inefficient way to do this, because one could not cut on the return stroke. Then, in the ‘60s, through Robert Schiffler’s guidance, Fecken-Kirfel developed the carousel. The circular cutting motion not only eliminated the wasted return stroke, but also increased productivity by the extra loading capacity of the machine.  This design received an 18-year patent.  After more than 40 years, the carousel is still a commonplace machine with both foamers and fabricators.

Until the 1970s, contour parts were either molded or cut manually, which was a tedious and wasteful process. In addition, it was also hazardous, with the operator having to work so close to the blade.  Recognizing this fact, Fecken-Kirfel built the first automated contour cutting machine. The key feature of their design was the use of a continuous bandknife, for which Fecken-Kirfel received an 18-year patent. The bandknife was able to twist and turn with limited restriction, allowing all types of shapes to be cut.  Over the years, this machine evolved into the CAD-CNC machines so prevalent today.  Had the first contour machine not been introduced, the importance of slab stock versus molded foam may have been greatly diminished.

Robert Schiffler, and his engineering staff at Fecken-Kirfel, through their combined efforts, with creativity, ingenuity and vision, in no small way contributed to the acceptance of a new product and, thereby, the rapid growth of the PU industry.

Robert Schiffler passed away in 2000.